metal tube cleaners for heat exchanger 1

Metal Tube Cleaner Spring Tension vs. Projectile’s Patented Design

Since the inception of mechanical tube cleaning, metal tube cleaners have used spring tension in order to create outward force on the tube. Today numerous companies offer similar metal tube cleaner designs that implement only spring tension in order to create force. Projectile’s design is different in that it combines both spring tension blades and rubber bushings. This combination allows for more force to be applied to the tube as well as ensuring a longer lifespan for each tube cleaner.

The longer lifespan of our Metal Projectiles can be attributed to the resiliency of the rubber bushings. On traditional spring tension designs, wear and tear is concentrated primarily on one area, the angled radius. Our design spreads force across the two rubber bushings, which due to their resiliency, return to their original size once pressure is removed. Thus after numerous passes the diameter of the tube cleaner, and ultimately the outward force that it applies to the tube, remains essentially unchanged. Without the resilient rubber bushing other tube cleaner designs take on much more wear and tear and are much less effective over time.

Projectile’s design ensures that whether the product is being used the first pass or the tenth pass, the amount of force being applied remains unchanged.

Our patented metal tube cleaner is designed to remove deposits such as mud, silt, slime, manganese, calcium, and other deposits from the inside of condenser and heat exchanger tubes without harming the tube surfaces. Our patented design employs rubber bushings. These allow for a longer life expectancy, approximately 15 passes, and these bushings allow us to adjust the poundage in order to perfectly fit each unique tube size.  Projectile sizes are available for tube sizes 5/8” to 1 ¼” (15.875mm to 31.750 mm) outer diameter (O.D.).

Recommended Applications for Metal Tube Cleaners

Deposit Type Where It’s Found Why It Matters
Mud, Silt, and Slime Cooling systems exposed to untreated water Clogs condenser and heat exchanger tubes, reducing flow
Mineral Deposits Calcium or manganese-rich environments Hard scale restricts flow and lowers heat transfer efficiency
Oxidized Compounds Corrosion or chemical reaction byproducts Creates stubborn buildups that are difficult to remove
Biological Fouling Freshwater and marine systems (e.g., zebra mussels) Blocks tubes and significantly reduces performance

Metal tube cleaners are engineered to remove these tough deposits and restore optimal heat transfer efficiency in condenser and heat exchanger tubes. Our Metal Projectile Tube Cleaners are particularly useful in applications requiring thorough cleaning to restore optimal heat transfer efficiency.

Industrial Uses for Metal Tube Cleaners

Metal tube cleaners are essential tools across industries that depend on reliable heat transfer. In power generation, they maintain efficiency in heat exchangers and condensers. HVAC systems often rely on metal tube cleaners to keep large-scale heating and cooling operations running smoothly. The food and beverage industry uses heat exchanger cleaning services for food and beverage plants to maintain hygiene standards and system efficiency. In chemical processing, industrial heat exchanger cleaning services are used to remove scale and fouling and maintain efficient operations. 

In nuclear facilities, metal tube cleaners play a critical role in maintaining condenser and heat exchanger reliability. Their ability to remove hardened mineral deposits, oxidized compounds, and biological fouling ensures consistent heat transfer, plant efficiency, and compliance with nuclear safety and performance standards. Even the marine industry benefits, where they protect shipboard cooling systems from biofouling and marine growth.

Projectile HP 7